Custom Material Lubricated Bronze Alloys: The Most Popular Options for Diverse Applications – Sleeve & Flange More
In the world of metal manufacturing, bronze alloys stand out for their versatility, durability, and specialized properties. From general industrial applications to more demanding engineering tasks, custom material-lubricated bronze alloys provide critical solutions across various sectors. Let’s explore three of the most popular bronze alloys—C93200, C95400, and C86300 High Loads Solid Journal Bushings Backing – Manganese Bronze Lubricant, —each renowned for unique strengths and ideal for specific applications. Selecting the best metal alloy for your application will extend the life of your bearing. Below is a list of commonly used alloys and their characteristics.
Custom Parts Alloys Selection Guide
Custom Cast Bronze Sleeve Bushings
Wear resistant, perforated bronze bearing material for lubricated applications
C93200 High-Leaded Tin Bronze Alloy, Machined To Drawings – Custom Bronze Alloy Components
The C93200, commonly known as high-leaded tin bronze, is prized for its robust composition of copper, tin, and lead. This alloy is particularly noted for its excellent mechanical properties, including high strength, superb wear resistance, and superior anti-friction characteristics. These features make it an excellent choice for bearings, bushings, and other components where metal-to-metal wear is a concern. The added benefit of corrosion resistance allows this alloy to perform well in a variety of environments, ranging from water management systems to heavy machinery.
Key Applications:
- Bearing and Bushings: Ideal for reducing wear and extending the lifespan of machinery.
- Marine Hardware: Resists saltwater corrosion, making it perfect for ship components.
- General Machinery: Versatility across diverse industrial applications.
C95400 Aluminum Bronze Alloy， Bronze Alloys Bushings with Grooves for Lubrication
C95400 aluminum bronze is renowned for its outstanding tensile and yield strength, which is paired with excellent machinability. This alloy stands out in the bronze family for its ability to resist wear and fatigue, maintaining integrity under shock and heavy loads. Its high strength-to-weight ratio makes it particularly effective for high-load applications such as aircraft landing gear, heavy equipment, and load-bearing architectural components.
Bronze Bushings with Grooves for Lubrication Key Applications:
- Marine Fittings: Excellent in harsh, corrosive saltwater environments.
- Industrial Gears: Handles high stress without deforming.
- High-temperature bronze bearings provide bearing solutions capable of withstanding temperatures up to 800°F.
Specialized Grooving Patterns Custom Parts， C86300 Manganese Bronze Alloy
C86300 manganese bronze is a powerhouse when it comes to durability and resistance to wear. This alloy is capable of handling heavy loads and slow speeds, making it an excellent choice for applications that subject metals to harsh, continuous wear. Its non-heat treatable nature contributes to its reliability and long-term performance, often making it a favorite for architectural and structural projects where both strength and aesthetic appeal are needed.
Graphite Plugging & Graphite Filled Grooves for Lubrication Key Applications:
- Heavy Equipment: Ideal for construction and mining equipment.
- Architectural Elements: Offers both beauty and brawn for decorative and structural components.
- High-Load Bearings: Performs reliably under extreme pressures.
Types of Bronze, Bronze Bushings, Bronze Bearings, Looking for Custom Material Solutions?
If you’re searching for a custom material lubricated bronze alloy that fits your specific needs, do not hesitate to reach out for expert advice and tailored solutions. The right bronze alloy can significantly enhance your project’s success, providing reliability and performance where it matters most. Contact us today to discover how our custom bronze solutions can contribute to your next project’s excellence.
What is a bronze alloy bearing? Because of the unique red color of bronze, brass, and copper, they belong to the category of “red metals.” Bronze is harder than copper because it is an alloy of copper with other metals such as tin. Bronze is also easier to cast and melt. Types of Bronze: The following types of bronze are most commonly used for various applications:
Phosphor Bronze
Also known as tin bronze, phosphor bronze contains copper, up to 0.35% phosphorus, and about 11% tin. The addition of phosphorus in the composition enhances the stiffness and wear resistance of the bronze alloy. This durable alloy is known for its toughness, fine grain, and low coefficient of friction. Phosphor bronze is suitable for manufacturing electrical components, musical instruments, anti-corrosion equipment, springs, washers, and bellows.
Aluminum Bronze
This type of bronze contains copper and 6% to 12% aluminum. Other additional elements include iron, manganese, nickel, and silicon. Aluminum bronze has corrosion resistance, especially suitable for marine hardware, pumps for transporting corrosive liquids, and other demanding applications. Its rust resistance is commonly used in the petrochemical, water supply, and oil industries.
Silicon Bronze
This alloy, sometimes called red silicon bronze, contains copper, zinc, and up to 6% silicon. Other components of silicon bronze include manganese, iron, tin, and zinc. It has high strength characteristics, high corrosion resistance, attractive surface finish, and is easy to cast. Silicon bronze is commonly used for valve and pump parts.
Manganese Bronze
The composition of manganese bronze includes 3% manganese, zinc, iron, copper, and aluminum. It is impact-resistant and tends to deform rather than break. This material is also resistant to saltwater corrosion, making it an ideal metal for marine propellers. Manganese bronze is also beneficial in the manufacturing of gears, nuts, bolts, valves, and pump parts.
Bearing Bronze
This unique material has a lead content between 6% and 8%, giving it low friction characteristics suitable for high-wear environments. Bearing bronze is the preferred choice for applications that are difficult to maintain or access. As the name suggests, bearing bronze is most commonly used for manufacturing bushings and bearings.
Copper-Nickel Bronze
Also known as nickel silver, copper-nickel bronze has a high nickel content ranging from 2% to 30%. Like other bronze alloys, this material has excellent durability and corrosion resistance, especially to saltwater. Copper-nickel bronze has high thermal stability and is commonly used for manufacturing marine equipment, electronic components, pumps, and valves.
Choosing The Metal Bronze Alloy For Your Application，Customizing Your Solution， Maintenance-Free Solid Journal Bushings
While the above-mentioned alloys provide a solid foundation for numerous applications, specific projects often require customized solutions. Whether you need a slight modification to an existing alloy or a completely bespoke composition, custom modifications can tailor these materials to meet precise engineering and performance criteria. Custom grooving, the addition of lubricant materials, or adjustments to the chemical composition can enhance performance attributes like friction reduction, corrosion resistance, or thermal stability.
Numerous factors influence the performance of maintenance-free bearings, with key considerations including applied load, surface velocity, operating mode, surface temperature, mating surface finish, and running clearance. The performance metrics discussed here are based on conditions of dry operation. It’s important to note that when operated in a fluid environment, these maintenance-free bearings may encounter limitations. For applications that exceed the specifications outlined, please consult our engineering department. PTFE-lined bearings are specifically designed for use in conditions such as oscillating motion, intermittent start-stop, impact loading, or axial motion. They are ideal for scenarios where high loads coincide with low surface speeds.
Phosphor Bronze Pivot Bearing High-Performance Self-lubricating Bearing Solutions & Technologies, Reduce your downtime, increase service life & save cost for your applications. Custom Bearings- Bronze plate for injection molding machine High-Performance Self-lubricating Bearing Solutions & Technologies, Reduce your downtime, increase service life & save cost for your applications. Custom Bearings
Comprehensive Guide to Manganese, Tin, and Aluminum Bronze Alloys
Bronze alloys are renowned for their strength, durability, and versatility across various industrial applications. From architectural designs to heavy-duty machinery, each alloy brings unique properties tailored to specific needs. Below is a detailed overview of some of the most prominent bronze alloys in the market, highlighting their characteristics and common uses.
Manganese Bronze Alloys
C86300 Manganese Bronze This robust alloy withstands high wear, heavy loads, and slow speeds, making it ideal for components subjected to high stress. Its inability to be heat treated reinforces its durability, commonly used in architectural frameworks due to its long-lasting nature.
C86400 Manganese Bronze Also known as architectural bronze, C86400 is noted for its wear resistance and excellent corrosion resistance, enhanced by the inclusion of lead for better machinability. Its distinctive golden color makes it a favorite for decorative and functional architecture.
Tin Bronze Alloys
C90300 Tin Bronze Designed for high-load and low-speed applications, this lead-free alloy features a high tin content, enhancing its durability and wear properties. It’s a reliable choice for bearings and gears where low friction and high load capacity are crucial.
C90500 Tin Bronze Similar to C90300, C90500 boasts high tin content, rendering it highly durable and suitable for similar applications. Its robust nature ensures performance under substantial stress without compromising integrity.
C90700 Tin Bronze With excellent corrosion resistance, especially against saltwater, C90700 is a strong, cast tin-bronze alloy ideal for maritime and coastal applications. Its strength and durability ensure long-term reliability.
High-Leaded Tin Bronze Alloys
C93200 High - Leaded Tin Bronze composed of copper, tin, and lead, C93200 offers good strength, exceptional wear resistance, and anti-friction properties, making it versatile for various applications, including bearings and machine components.
Aluminum Bronze Alloys
C95400 Aluminum Bronze This popular choice is known for its high tensile and yield strength, maintaining good machinability. It is suitable for applications where resistance to wear, fatigue, and shock is essential.
C95500 Nickel Aluminum Bronze Containing elements like copper, aluminum, iron, and nickel, C95500 excels under high loads and high temperatures, making it perfect for demanding environments that require durability and resistance to wear.
C95510 Nickel Aluminum Bronze This alloy is noted for its excellent yield and compressive strength, corrosion resistance, and ability to withstand high impacts. It’s ideal for heavy-duty applications needing high durability.
C95900 Aluminum Bronze Best suited for high-load applications and conditions where abrasive wear is common, C95900 pairs well with hardened steels to enhance its performance in challenging environments.
C63000 and C63200 Nickel Aluminum Bronze These wrought alloys include nickel to boost their strength. They are excellent for situations involving heavy loads, abrasive wear, or corrosion, making them versatile for marine hardware, aerospace components, and industrial machinery.
Conclusion
Whether you’re engineering parts for high-stress environments or need materials for aesthetic architectural elements, there’s a bronze alloy tailored to meet the demands of almost any application. Each alloy offers a combination of durability, corrosion resistance, and specific strengths, making them invaluable in both traditional and innovative engineering projects.